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                      EREMA Haken

                      Press releases

                      At this year's Propak East Africa in Nairobi from 17 to 19 March, visitors to the shared trade fair stand (D9 in the Tsavo Hall) can find out how the recycling company Mr. Green Africa combines social responsibility with the highest specification technology and cost effectiveness.

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                      The EREMA Group's assessment of K 2019, the world's largest plastics trade fair, is positive all round. All seven companies and business units were at the show in Düsseldorf and the group of companies presented its entire range of products and services more comprehensively than ever before. They also made recycling and recycling management a tangible experience for visitors to the Circonomic Centre together with partners from the plastics industry.

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                      Plastics recycling, the circular economy and successful examples of closed plastics cycles are the focus of attention at EREMA's Circonomic Centre, which opened today in outdoor area FG 09.1. In cooperation with customers and partner companies from all areas of the value chain, EREMA will be presenting over 30 lighthouse projects and demonstrating live recycling using 14 different materials to demonstrate how plastics cycles can be successfully closed.

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                      The demand for quality in plastics recycling is increasing constantly. Achieving a circular economy for plastics relies on higher proportions of recycled pellets being used in end products - and increasingly in challenging consumer goods. This requires high-quality recycled pellets and a stable recycling process. The QualityOn package provided by the recycling machine manufacturer EREMA enables continuous quality monitoring during the ongoing recycling process. This means that current MVR, IV, colour values and now also the polymer composition of the input material can be measured directly at the machine.

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                      A powerful automation package, modern connectivity solutions and a short delivery time thanks to a high level of standardisation: The new inhouse recycling system INTAREMA? ZeroWastePro, which EREMA presented for the first time at K 2019, is specially designed for PE and PP film production waste processed in inline or offline. Up to 100% of the recycled material can be fed back into the main production process. Also new: A hot die face pelletiser with air cooling, which leads to higher throughputs and lower energy and infrastructure costs.

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                      With newly developed VACUNITE? bottle-to-bottle technology, Austrian recycling machine manufacturer EREMA redefines the benchmark for performance in bottle-to-bottle recycling: highly efficient decontamination, best colour values, top IV stability, low energy consumption during the entire process and the compact design meet even the highest demands in the production of food-grade rPET pellets.

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                      The plastics industry is currently facing two major challenges: the circular economy and digitalisation. EREMA is convinced that digitalisation in plastics recycling is an important pacemaker on the way to implementing a circular economy. The plastics recycling machine manufacturer is promoting this drive in the industry and at K 2019 will be presenting smart technologies and its new BluPort customer platform, where existing and new digital assistance systems will be brought together in future.

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                      The recycling machine manufacturer EREMA sets yet another new standard in the post consumer sector for the production of the highest possible quality recyclate. The U.S. Food and Drug Administration (FDA) has recently approved the food contact compliance of post consumer recycled HDPE (PCR-HDPE) produced with the patented INTAREMA? TVEplus? RegrindPro? extrusion system in combination with the ReFresher module. This opens up new opportunities to close the loop in food packaging made of high-density polyethylene (HDPE).

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                      At K-2019, Braskem will provide Kautex Maschinenbau with its innovative bioplastic I’m green? Polyethylene and PCR for the production of three layer HDPE bottles with foamed middle layer. The result will be a bottle, in which the processed virgin and PCR material, has a drastically reduced CO2 footprint in comparison to conventional products. Instead of handing them out to visitors and finally producing “waste”, the bottles will be handed over to Erema for recycling. With this initiative the three companies will demonstrate their responsibility to participate in the circular economy by helping to achieve future goals with environmentally friendly solutions.

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                      From PET flakes directly to 100 percent rPET preforms: The world's first XTREME Renew Flakes to Preform System, which directly produces new, food-grade 100 percent rPET preforms from recycled PET flakes in a single process step, was recently presented with a World Star Packaging Award in Prague. EREMA, SIPA, Kyoei Industry and Suntory, four companies involved in developing the system, are delighted to receive the award for this unique example of a closed plastic loop.

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                      The EREMA Group celebrates the most successful business year in the company's history. Consolidated total turnover of more than EUR 180 million in 2018/19 represents an increase of 16 percent compared to the previous year. A total of 6,000 EREMA plastics recycling machines are currently in operation in 108 countries around the world. The company group starts the new 2019/20 financial year with personnel changes at management level and the expansion of the company headquarters in Ansfelden/Linz.

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                      Leading manufacturer of recycling machines expands its in-house product range following company participation Ansfelden, 31 January 2019 - on 1 January 2019, the Austrian EREMA Group acquired 60 percent of the recycling machine manufacturer PLASMAC Srl to further expand its range of tailor-made plastic recycling solutions for in-house applications. The remaining 40 percent of the recycling machine manufacturer is owned by SYNCRO Group, a manufacturer in Italy that makes equipment for the blown film industry.

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                      New bottle-to-bottle process for food-contact-grade rPET pellets stands out through highly efficient decontamination, compact design and low energy consumption.

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                      Successful start for the new EREMA business unit KEYCYCLE

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                      EREMA North America's (ENA) recent Discovery Day generated a great deal of interest. The Technical Center in Ipswich, Massachusetts, became the meeting point for well-known companies spanning all sectors of the plastics industry. The focus of the discussions and demonstrations was on post-consumer recycling.

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                      The future of the circular economy – innovative technologies, effective strategies More than 1.000 guests invited by EREMA made their way to Ansfelden, Austria, for the Discovery Days 2018 from 27 to 29 June. Well-known companies from the plastics sector, such as Borealis, Engel, Greiner, Haidlmair and Henkel gave participants an insight into their view of working with plastics in a sustainable way. Besides the technical and strategic answers presented by EREMA with regard to plastics recycling, there was an extensive array of perspectives on the topic of the plastics industry – the circular economy. The conclusion of the conference: only more intensive collaboration within the industry can collectively develop the required technologies which will meet the recycling targets and thus see more recycled pellets used in end products.

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                      The EREMA Group closed the 2017/18 fiscal year at the end of March with double-digit growth of over 10 per cent. The companies integrated in the Group have once again achieved a new turnover record with consolidated sales reaching 155 million euros for the first time.

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                      The situation a good year after the product launch is encouraging: the PET Laserfilter has already been sold a number of times in the inline sheet, strapping and pelletising sectors. More and more processors find the smooth handling of PET melts with degrees of contamination over one per cent, stable pressure consistency and particularly long screen service life convincing. Interested processors can test their own material on the demonstration inline sheet system of EREMA and AMUT in Novara, Italy, from the end of May and experience the PET Laserfilter live in action.

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                      AMUT and EREMA invite guests to experience the closed material loop of PET first-hand from 28 to 31 May 2018. Washed post-consumer PET bottle flakes will be recycled live at the AMUT headquarters in Novara, Italy, to make food contact grade thermoforming sheet in a direct process. This rPET sheet will be used at the Plast Milan exhibition – which is being held at the same time – to make thermoformed trays for the food sector. Interested producers will be able to process their own input material on the demonstration system in future to make plastic rolls. They can then test the samples later in their own thermoforming production to check the quality.

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                      EREMA offers a fully automatic processing system for edge trim with the proven INTAREMA? K. Sales have increased by 100 per cent compared to the previous financial year. More and more producers are reducing their material costs by recycling clean production waste.

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                      EREMA will be prioritising quality in every respect at booth W1249 at this year's NPE in Orlando from 7 to 11 May 2018. Top process and quality standards guarantee the decisive edge in the recycling of clean production waste, with post-consumer material and in PET processing. The trend towards the sustainable handling of plastics combined with the right technology is responsible for the continuing upswing of recycling in the U.S. plastics industry.

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                      Auf der diesj?hrigen NPE in Orlando von 7. bis 11. Mai 2018 setzt EREMA am Messestand W1249 voll und ganz auf Qualit?t. H?chste Prozess- und Qualit?tsstandards sorgen im Recycling von sauberem Produktionsabfall, bei Post Consumer Material sowie in der PET Verarbeitung für den entscheidenden Vorsprung. Die Trendwende hin zum nachhaltigen Umgang mit Kunststoff kombiniert mit der richtigen Technologie sorgen für einen anhaltenden Aufschwung von Recycling in der amerikanischen Kunststoffindustrie.

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                      EREMA's Discovery Day has already become established in Europe and the company has now held one for the first time at EREMA North America in Ipswich, Massachusetts, under the title "Circular Economy In Action". Over 100 customers and interested attendees were given an insight into the latest technical developments emerging at EREMA and discussed the current upswing of recycling in the North American plastics industry. Four EREMA recycling systems demonstrated live in action that plastic "waste" has long since advanced to a secondary raw material.

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                      A very special Open House was held from 4 to 6 September at the SIPA headquarters in Vittorio Veneto, Italy, where the unique direct processing of washed PET flakes to make food contact grade preforms was demonstrated live on the world's first PET Inline Preform system. The system will be in industrial operation next year.

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                      With the founding of the POWERFIL business unit, EREMA, the manufacturer of plastics recycling systems, once again extends its portfolio and now also offers the proven melt filter as individual components for existing extrusion plants.

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                      One year ago EREMA announced the relaunch of the Multi-Purpose Reactor (MPR) at the Discovery Day. Since then, the trend towards the food contact grade direct processing of PET products has continued to grow. More and more customers are enhancing their existing extrusion plant by adding the attribute of food contact compliance.

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                      The manufacturer of recycling systems is relying on new production processes with the optimum use of resources in its production of assembly groups. The new approach enables reduced production lead times for the individual assembly groups, such as melt filters and pelletisers, while at the same time increasing product quality.

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                      Thanks to a 5 per cent increase in turnover the consolidated sales of the EREMA Group reached EUR 138 million in the 2016/17 financial year. The Group's two youngest sister companies PURE LOOP and UMAC recorded a strong turnover result shortly after being founded.

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                      With the presentation of ReFresher at the K 2016 trade fair EREMA achieved a breakthrough in the post-consumer sector: odourless recyclate opens up a multitude of new sales markets for recyclers and producers. Starting immediately, EREMA customers now have access to a mobile ReFresher for test purposes to enable them to carry out on-site trials and evaluate results. The investment is thus designed to meet the exact odour requirements of the desired end application.

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                      The CAREFORMANCE Recycling Centre was opened in the outdoor area FG 09.1 with high-ranking representatives of Plastics Recyclers Europe (PRE), European Plastics Converters (EuPC) and Borealis with "We recycle the K" as the guiding principle. Over 30 tonnes of plastic waste accumulated at the trade fair will be processed live during the show on EREMA's recycling system to make high-grade recyclates.

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                      EREMA presents the first smart factory package in the plastics recycling industry at the K show: CAREFORMANCE. This technical breakthrough enables the digital integration of recycling processes in the ongoing production process, the global interconnection of entire plant locations and, last but not least, documented quality of the recyclates at the press of a button. In combination with the new webshop for spare parts – Spare Parts Online – the business model of recycling has never been so smart.

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                      Direct processing of PET flakes for food contact compliant inline preforms in just one processing step

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                      EREMA ends 2014/15 business year with a sensational result of 21 per cent increase in turnover

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                      EREMA showcases TVEplus? technology for production waste and K system for edge trim

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